Climax BB5500 — Portable Line Boring

On-Site Precision.

Sarus deploys the Climax BB5500 portable line boring machine to restore worn crane pin bores in place — no teardown, no shop transport, no extended downtime.

FIELD MACHINING FOR CRANES

BRING THE SHOP TO THE CRANE

Worn pin bores and bearing journals are a classic cause of crane downtime. Pulling a boom, A-frame, or slewing connection for shop machining can mean weeks out of service plus heavy transport cost. With the Climax BB5500, we machine the bore back to OEM tolerance on the crane — where it sits.

The BB5500 mounts directly to the workpiece, references off the existing bore, and removes the need to disassemble structural connections. For port, intermodal, and shipyard cranes, it's the difference between a planned weekend outage and a month-long teardown.

Line boring machine setup on a crane assembly
Close-up of line boring tooling in the bore
THE MACHINE

CLIMAX BB5500

A heavy-duty portable line boring machine purpose-built for in-place repair of large industrial bores. Clamp-on or footed mounting, hydraulic drive, and a configurable bar length make it ideal for the deep structural bores found on port and shipyard cranes.

Bore Range
Typical 4″ – 60″
(approx. 100–1,500 mm — configuration dependent)
Drive
Hydraulic
Variable feed and rotation
Mounting
Clamp / Foot / Shaft
Adapts to existing structure
Bar Length
Configurable
Multi-section assembly for deep bores
Tolerance
OEM Spec
Machined to drawing tolerance
Deployment
Mobile
Shipped to site, set up in hours
CRANE APPLICATIONS

WHERE THE BB5500 EARNS ITS KEEP

CB-01

Boom Foot Bores

Restore worn pivot bores at the boom heel without removing the gantry or back-stays.

CB-02

A-Frame Connections

Re-machine A-frame and back-stay pin bores on STS and ship-to-shore cranes in place.

CB-03

Equalizer & Trolley

Bore out worn pivots in equalizer beams, trolley wheel assemblies, and sheave bores.

CB-04

Slewing Connections

Re-machine large-diameter slew-bearing pin bores without removing the bearing.

CB-05

Trunnion & Pedestal

Repair worn trunnion bearings on pedestal, offshore, and floating shipyard cranes.

CB-06

Boom Joint Pins

Knuckle and articulation pin bores on lattice and box-section booms returned to spec.

HOW WE WORK

A SURVEY-FIRST, FIELD-FIRST PROCESS

Bore restoration only works if the diagnosis is right. Our crews plan around your operating window — and document every step so the repair holds up to QA review.

01

Site survey and bore-condition inspection before mobilization

02

Mount-and-setup directly to the workpiece — no shop transport

03

Bore-axis alignment with electronic tooling and laser reference

04

Machining to OEM tolerances and structural drawings

05

Insert installation or weld build-up where bore wall requires it

06

Inspection records and as-built documentation at hand-over

IN THE FIELD

On-site line boring across crane pin bores, A-frame connections, and slewing joints — re-machined to OEM tolerance without leaving the terminal.

GET STARTED

Need a Bore Brought Back to Spec?

Worn crane bores are a costly downtime driver. Our field crews can survey, plan, and execute on-site line boring at your terminal or yard — without pulling the boom.